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Showing posts with label technology. Show all posts
Showing posts with label technology. Show all posts

Permanent Germ free textile material

Written By Views maker on July 05, 2011 | 7/05/2011

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A University researcher has invented a new technology that can inexpensively render medical linens and clothing, face masks, paper towels — and yes, even diapers, intimate apparel and athletic wear, including smelly socks — permanently germ-free. Inventor Jason Locklin is surrounded by his project team; (left) Vikram Dhende, graduate student, and (right) Ian Hardin, a professor in the College of Family and Consumer Sciences.The simple and inexpensive anti-microbial technology works on natural and synthetic materials. The technology can be applied during the manufacturing process or at home, and it doesn’t come out in the wash. Unlike other anti-microbial technologies, repeated applications are unnecessary to maintain effectiveness.

“The spread of pathogens on textiles and plastics is a growing concern, especially in health care facilities and hotels, which are ideal environments for the proliferation and spread of very harmful microorganisms, but also in the home,” said Jason Locklin, the inventor, who is an assistant professor of chemistry in the Franklin College of Arts and Sciences and on the Faculty of Engineering.

The anti-microbial treatment invented by Locklin, which is available for licensing from the University of Georgia Research Foundation, Inc., effectively kills a wide spectrum of bacteria, yeasts and molds that can cause disease, break down fabrics, create stains and produce odors.

According to the Centers for Disease Control and Prevention, approximately one of every 20 hospitalized patients will contract a health care-associated infection. Lab coats, scrub suits, uniforms, gowns, gloves and linens are known to harbor the microbes that cause patient infections.

Consumers’ concern about harmful microbes has spurred the market for clothing, undergarments, footwear and home textiles with antimicrobial products. But to be practical, both commercial and consumer anti-microbial products must be inexpensive and lasting.

“Similar technologies are limited by cost of materials, use of noxious chemicals in the application or loss of effectiveness after a few washings,” said Gennaro Gama, UGARF senior technology manager. “Locklin’s technology uses ingeniously simple, inexpensive and scalable chemistry.”

Gama said the technology is simple to apply in the manufacturing of fibers, fabrics, filters and plastics. It also can bestow antimicrobial properties on finished products, such as athletic wear and shoes, and textiles for the bedroom, bathroom and kitchen.

“The advantage of UGARF’s technology over competing methods,” said Gama, “is that the permanent antimicrobial can be applied to a product at any point of the manufacture-sale-use continuum. In contrast, competing technologies require blending of the antimicrobial in the manufacturing process.”

“In addition,” said Gama, “If for some reason the antimicrobial layer is removed from an article—through abrasion, for example—it can be reapplied by simple spraying.”

Other markets for the anti-microbial technology include military apparel and gear, food packaging, plastic furniture, pool toys, medical and dental instrumentation, bandages and plastic items.

Locklin said the antimicrobial was tested against many of the pathogens common in health care settings, including staph, strep, E. coli, pseudomonas and acetinobacter. After just a single application, no bacterial growth was observed on the textile samples added to the culture—even after 24 hours at 37 degrees Celsius.

Moreover, in testing, the treatment remained fully active after multiple hot water laundry cycles, demonstrating the antibacterial does not leach out from the textiles even under harsh conditions. “Leaching could hinder the applicability of this technology in certain industrial segments, such as food packaging, toys, IV bags and tubing, for example,” said Gama.

7/05/2011 | 1 comments

Luminous textile

Written By Views maker on July 04, 2011 | 7/04/2011

image Luminous products are available as an electroluminous plastic sheet or electroluminous wires. The product provides a large, smooth, flexible area of light, which does not get hot and consumes very little electrical power. Any image may be printed on the surface to a high resolution and, with only basic electronics, luminous animation effects can be produced.

Luminex is a new fabric (non-reflective) that can emit its own light. It is created with threads of every type and nature that emits light in different colors. The luminous fibers used in Luminex are special "detectors of elementary particles" fibers used in the largest scientific experiments of sub-nuclear physics. After numerous attempts and experiments, it's finally possible to integrate a luminous fiber into a fabric, giving it its own brilliance. Very cool. But it will be much cooler when someone actually uses this to make something that actually looks good. Very cool. But it will be much cooler when someone actually uses this to make something that actually looks good.

Because this technology uses electroluminous inks, it can be applied to a wide variety of backings such as plastic, textiles, glass, paper etc. Application of the ink does not affect the properties of the backing, which can then be integrated into other products using adhesives, velcro or sewing.

Luminous textile is a truly flexible way of creating the right atmosphere for a specific space, whatever its function, thanks to the wide range of Kvadrat textiles and broad spectrum of colors in Philips’ LED range. Through integrated LED lights, coupled with the texture of the panels, sound is not only absorbed to create a comfortable working environment but the retail and hospitality experience can also be enhanced through the display of dynamic visual content. It allows for a space to be completely transformed and enables a brand’s identity to really shine through.

Luminous textiles have the potential to satisfy a need for thin and flexible light diffusers for treatment of intraoral cancerous tissue. Plastic optical fibers (POF) with diameters of 250 microns and smaller are used to make the textiles luminous. Usually light is supplied to the optical fiber at both ends. On the textile surface light emission occurs in a woven structure via damaged straight POFs, whereas the embroidered structure radiates the light out of macroscopically bent POFs. We compared the optical properties of these two types of textile diffusers using red light laser for the embroidery and light emitting diode (LED) for the woven structure as light sources, and found efficiencies for the luminous areas of the two samples of 19 % (woven) and 32 % (embroidery), respectively. It was shown that the efficiency can be greatly improved using an aluminium backing. Additional scattering layers lower the fluence rate by around 30 %. To analyse the homogeneity we took a photo of the illuminated surface using a 3CCD camera and found, for both textiles, a slightly skewed distribution of the dark and bright pixels. The interquartile range of brightness distribution of the embroidery is more than double as the woven structure.

Application:

Fashion: Luminous El Tex provides an original hi-tech look for fashion clothes and accessories.

Safety Wear: Luminous EL Tex is the perfect solution for integration in high visibility safety wear.

Decoration: Luminous EL Tex provides an attractive lighting effect, adding to the atmosphere where subdued lighting is appropriate.

Tailor made solutions: Luminous EL Tex is a technology which is highly flexible in both shape and size and can be used in any application which requires a characteristic lighting effect.

7/04/2011 | 0 comments

Luxicool yarn

Written By Views maker on June 30, 2011 | 6/30/2011

Luxicool® is a brand new cooling yarn developed and produced by Luxilon Industries NV of Belgium. The yarn is registered as a trade mark and patented.

The cooling efficiency is generated by a dual effect: 
• excellent thermal conductivity of the polymer
• accelerated evaporation of moisture due to the specific polymer construction

The yarn is a monofilament with natural colour and following available counts : 
• 50 den (55 dtex)
• 70 den (77 dtex)
• 100 den (110 dtex)

Applications

Temperature control for sport applications
New opportunities for medical applications :
• fever control
• improved comfort for hospital beds for long term patients
• improved comfort during long term use of orthopaedic bandages
• improved comfort during burn wound treatment

Improved comfort for work wear and military wear. 
Applicable in 3D spacer fabrics: under other clothing or layers.

Restrictions

Due to its particular polymer structure it is advised not to exceed 120°C during the use of Luxicool® as yarn or in a fabric. Special surface treatments such as dyeing and coating are not recommended and might influence the cooling effect. Using predyed yarns is here a possible solution.

6/30/2011 | 0 comments

Durst Kappa 180, new digital printer for textile industry

Written By Views maker on June 28, 2011 | 6/28/2011

Durst is presenting the Durst Kappa 180, it's new digital printer for the textile industry. The Kappa 180 has been developed on the basis of Durst's proprietary Quadro printhead technology and is a product of the company's Development Center in Kufstein, Austria, the primary aim being to meet the specific requirements of the textile industry with "QuadroZ". At the same time, the company's own high-grade inks (Kappa Inks) for textile printing were developed in the Durst Research Center in Lienz, Austria. The Durst Kappa 180 sets new standards in the industry, with a printing speed of more than 600 sq.m./hour (over 300 running meters) and outstanding printing quality (1056x600 dpi). The official market launch for the Durst Kappa 180 will be at the ITMA 2011 trade show in Barcelona, where textile specialists can see for themselves the performance capabilities of the new Durst system and can find out more about the new potential inherent in digital textile printing.
As Hannes Fischer, Head of Phototechnik AG's Textile Development Center in Kufstein, explains: "Durst Kappa 180 is a genuine alternative to flat bed screen printing and with its outstanding speed and printing quality it is the new premium product in the textile printing sector."
For Durst customers, optimal image quality  together with real value added  has top priority. Accordingly, every means possible was and still is utilized at the development stage to enhance quality levels still further. The specifications of the Durst Kappa 180 are correspondingly impressive. Through the use of water-based inks, the Durst Quadro Array technology, suitably modified for textile printing, makes it possible to print on textiles by way of a specially hardened, fray-resistant nozzle plate with a drop size of 7-21 picoliters. 6,144 jets per color produce a resolution of up to 1680 dpi, while a single automatic nozzle cleaning system ensures uninterrupted operation. The QuadroZ Arrays print eight colors in CMYK, orange, red, blue and gray, with no modulations or density fluctuations. A key role is played here by the ink delivery system with the osmosis filtering system, which eliminates the tiny gas bubbles in the inks and ensures that the printing is constant and failure-free. The result: printing speeds in high-speed mode of more than 600 sq.m./hour with an inking rate of 7g/m2 and a resolution of 1056x600 dpi. In high-quality mode up to 320 sq.m./hour can be achieved, with an inking rate of up to 14g/m2 and a resolution of 1056x600 dpi.
The top-quality Durst Kappa 180 textile printing machine has fully automatic feeding-in and guiding facilities for textiles with a maximum printing width of 195 cm and a printing blanket with an integrated washing system. The drying unit is a hot air dryer powered by gas, steam of electricity. Specially for textile printing, Durst has developed its own Kappa Inks for the piezo inkjet multipass technology. Thus, the different textile fibers can be printed with absolutely environmentally friendly, water-based dispersion, reactive and acid inks using the QuadroZ Arrays. The characteristics of Kappa Inks are deep black, outstanding luminosity and excellent stability.
Kappa Ink R (Reactive Ink System) for cotton and cotton mixtures with more than 60% cotton
Kappa Ink D (Dispersion Ink System) for synthetic fibers, polyester and polyester mixtures with more than 50% polyester
Kappa Ink A (Acid Ink System) for silk and silk mixtures
Christoph Gamper, Segment Manager Textile at Durst Phototechnik AG,
says: "In addition to the impressive technical data, the Durst Kappa 180 is also innovative economically and ecologically, since it reduces water and power consumption compared with conventional methods and at the same time offers total flexibility for customers. There are no limits as far as design and colors are concerned and every changeover is direct and immediate  setup times and screen-making are now things of the past.
We are delighted that we can offer our customers not only "green"
technology but also genuine value added."

6/28/2011 | 0 comments

Textile recycling is threat to textile industry

Written By Views maker on June 23, 2011 | 6/23/2011

Thanks mostly to retailers such as H&M, C&A, and Inditex (the owner of Zara), fashion has become far more affordable to millions of consumers. Once fiercely protective of their brands, high-end designers Roberto Cavalli, Matthew Williamson, Sonia Rykiel, and others have collaborated with H&M, bringing fashion-forward styles to the masses.

Cheap fashion, however, has a cost. The World Wildlife Fund has estimated that it takes 8,500 litres (2,245 gallons) to raise 1kg (2.2 pounds) of cotton lint – enough to make one pair of blue jeans. The use of pesticides and fertilizers, in addition to water, makes the global textile industry one of the most polluting and waste-generating sectors in the world. Plenty of companies boast about apparel made from PET bottles, but when that item of apparel is no longer wanted, its disposal once again becomes a nagging issue.

Further complicating the sustainability of the global fashion industry is that recycling textiles is problematic. H&M and C&A are quick to discuss energy efficiency in their stores, increased recycling of clothing hangers, and their shift towards organic cotton. The stubborn fact remains, however, that in the US alone, almost 11 million tonnes of textiles ends up in landfill.

One hurdle for increased textile recycling is that the various fibres that comprise clothing make reprocessing and recycling a challenge. Some materials such as cotton and linen can be composted, but petroleum-based fibres such as polyester have little chance for reuse.

Few municipalities accept textiles into their recycling programmes. Add the heaps of clothing rejected by retailers because of flaws or they've missed the season, and the result is a resource that is not as easily recyclable as aluminum cans, glass, or even plastic.

New York City has experimented with the increased scale of textile recycling by placing bins in high-traffic areas, but for most consumers the disposal of textiles requires an inconvenient trip. Most unwanted clothing ends up in a dumpster, even though charities such as Goodwill have served as a repository of unused clothing for decades.

More retailers, sometimes working with construction companies, have found creative ways to reuse unwanted textiles. Denim is making a comeback as a building insulator, and Wal-mart is working with vendors to increase the recycling of polyester and nylon for industrial use. Some clothing manufacturers are moving towards a closed loop system: Patagonia, for example, allows consumers to drop off unwanted clothing bearing its label at company stores, and allows consumers to post unwanted clothes back to its Nevada service cenre. Earlier this year, H&M caused a buzz when it partnered with the French fashion house Lanvin for its Waste collection, but the line of dresses and bags were at too high a price point for many of its customers.

The future of textile recycling lies in the supply chain, not retail stores. One company that has mastered the intricacies of textile recycling is LMB, based in east London's Canning Town. The company has found a goldmine in Britons' annual disposal of one million tonnes of discarded apparel, and either recycles or finds an alternate use for everything from towels to sari fabric.

Each item is inspected by hand and sorted by material: wool socks end up as yarn, and items of higher quality end up in Eastern Europe or China where there is a market for used clothes that will not sell in "vintage" shops in the UK.

Companies such as LMB are the current laboratories of textile reuse. Their experimentation and innovation are necessary: while sustainability advocates focus on water and fossil fuel scarcity, cotton, which requires heavy amounts of both resources, has faced a global shortage in the past year. H&M, C&A, and their competitors will have no choice but to follow the lead of their suppliers, who are ahead of the curve.

6/23/2011 | 0 comments

Tirupur entrepreneur and technology - a news from economic times

Written By Views maker on May 13, 2011 | 5/13/2011

Source:Economic Times

The journey from a garment exporter to a retailer of branded apparel took just over two years for KAS Thierumurthi, a first-generation entrepreneur and founder of apparel manufacturing company Stallion Garments. Based in the textile hub of Tirupur in Tamil Nadu, the 46-year-old entrepreneur ran a steady business, churning out a range of apparel for global clothing brands in Europe and the US.  But closer home, domestic consumption was rising and demand for global apparel brands in India was on the upswing. Keen to grab a share of this booming business, Thierumurthi made his boldest gamble. He invested in a piece of technology - an enterprise resource planning (ERP) software product that helps track and maintain back-room inventory.


This technology boost helped land a coveted prize for Stallion Garments. The company bagged a licence to manufacture, market and sell products of the iconic US clothing brand Levi Strauss & Co.
"I have a six-year license (worth Rs 100 crore) from Levi's because of adopting information technology in my business," says Thierumurthi, who has seen revenues rise by 15% annually to touch over Rs 60 crore. Stallion Garments is one amongst a growing list of over 4,000 small and medium companies in Tirupur, a textile city located on the banks of the Noyyal River, about 322km away from Bangalore, who are adopting technology to boost business productivity and expand revenues.
Tirupur supplies to some of the world's largest retailers including Walmart , Polo Ralph Lauren , Diesel , ARMY and Tommy Hilfiger . Buoyed by a few early successes of IT adoption, the garment industry of Tirupur, which recorded cumulative business of Rs 20,000 crore last year, is now embracing technology more deeply. Textile exporters have started to use a common technology and software platform on a pay-as-you-use basis.

5/13/2011 | 0 comments

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